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Pharma’s Invisible Shields: Viable & Nonviable Environmental Guardians

FDA approved injectable Facility

In the pharmaceutical industry, the quality of the environment where medications are manufactured is paramount. Two types of environmental monitoring—viable and nonviable—play critical roles in ensuring that the production areas meet stringent regulatory standards and safeguard patient health. Here’s a detailed look at both.

Viable Monitoring: The Microbial Watchdog

Viable monitoring refers to the detection and quantification of living microorganisms in the manufacturing environment. It’s a crucial part of the environmental monitoring program, as it helps in assessing the cleanliness and control of areas where sterile products are compounded.

How It Works

Viable monitoring typically involves sampling the air, surfaces, and personnel for microbial contamination. The preferred method for air sampling is impaction on media plates, which allows for the growth and identification of any present microorganisms. This method ensures that critical areas continuously meet the required conditions to prevent microbial contamination during the compounding of sterile products.

Regulatory Compliance

According to USP <797>, critical areas must maintain ISO Class 5 or better conditions for 0.5 μm particles and must exclude microbial contamination during compounding of Compounded Sterile Products (CSPs). An effective viable monitoring program identifies potential contamination routes, enabling corrective actions to prevent CSP contamination.

Nonviable Monitoring: The Particle Patrol

Nonviable monitoring, on the other hand, tracks the presence of non-living particulates, such as dust or chemical droplets, which can also impact product quality. This type of monitoring is essential for maintaining the cleanliness of the pharmaceutical environment according to predefined standards.

How It Works

Nonviable monitoring involves using particle counting devices to measure the concentration of airborne particulate matter. These devices help ensure that the cleanroom or device meets the defined ISO 14644-1 classifications.

Regulatory Compliance

The Parenteral Drug Association (PDA) recommends routine monitoring for all Aseptic Grade areas using portable particle counting devices. The frequency of monitoring varies based on the area’s classification, ranging from multiple times per shift in critical areas to once a month in unclassified areas.

The Symbiotic Relationship, Environmental

While viable and nonviable monitoring target different contaminants, they are complementary. Both are necessary to provide a comprehensive picture of the environmental quality in pharmaceutical manufacturing. Together, they form a dual guardianship that upholds the integrity of the pharmaceutical products and ensures compliance with regulatory standards.

In conclusion, viable and nonviable environmental monitoring are the sentinels of the pharmaceutical industry, vigilantly guarding against contamination. Their rigorous application is not just about meeting regulatory requirements; it’s about protecting the very essence of patient care—ensuring that every medication is safe to use.

This blog post has been crafted to provide an informative overview of the two types of environmental monitoring in the pharmaceutical industry. For more detailed information, please refer to the USP <797> guidelines and the PDA’s recommendations.


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